In modern power generation and energy industries, steam turbines are one of the core equipment, and their operating status is directly related to the safety and efficiency of the entire system. In order to ensure the long-term and stable operation of steam turbines, vibration monitoring has become an indispensable part. This article will introduce in detail how the JM-B-35 vibration transmitter can be integrated with the vibration monitoring system of the steam turbine to achieve remote monitoring and data analysis, and provide real-time feedback on the health of the equipment.
The JM-B-35 vibration transmitter is a monitoring device designed for large rotating mechanical equipment, such as steam turbines, water pumps, fans, compressors, etc. It has a built-in sensor that can sense the vibration of the equipment and convert the mechanical vibration into a standard 4-20mA current signal or voltage signal through a precision circuit. This signal is easy to connect to a computer system (such as DCS, PLC, etc.) to achieve remote transmission and analysis of data.
First, install the JM-B-35 vibration transmitter on the key parts of the steam turbine, usually on the bearing seat or casing, to directly monitor the vibration of these areas. During installation, follow the manufacturer’s instructions to ensure that the sensor is in good contact with the monitoring point to obtain the most accurate data.
Next, the vibration transmitter is connected to the turbine’s vibration monitoring system via a cable. The system typically includes a central processing unit that receives and processes data from multiple transmitters. In addition, it may be equipped with a display terminal and alarm devices so that operators can view the equipment status in real time.
Once the installation and configuration are complete, the JM-B-35 vibration transmitter begins to continuously collect vibration data and convert it into current or voltage signals. These signals are transmitted to the central processing unit via hardwire or wireless network. In some advanced systems, the data can also be sent to a cloud server via the Internet to achieve true remote monitoring.
The software on the central processing unit or cloud platform analyzes the collected data in real time. By comparing historical data with preset thresholds, the system can identify abnormal vibration patterns, which may be early signs of equipment failure. Once an abnormality is detected, the system will immediately trigger an alarm to notify the maintenance team to check.
In addition, advanced data analysis functions can further explore potential problems behind the data, such as using spectrum analysis to identify vibration sources of specific frequencies, or trend analysis to predict future equipment status. This information is essential for preventive maintenance, helping plants plan repairs in advance and avoid losses caused by unplanned downtime.
To maintain optimal system performance, regular maintenance and calibration are necessary. This includes checking whether the sensor is firmly installed, whether the cable is damaged, and whether the system software needs to be updated. In addition, with the development of technology, upgrading to a more advanced vibration transmitter or monitoring system is also an effective way to improve monitoring efficiency and accuracy.
The above is a detailed introduction to the integration of JM-B-35 vibration transmitter and turbine vibration monitoring system. I hope it can help you better understand the important position of this key link in modern industrial production.
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Post time: Jul-12-2024