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oil filter DQ60FW25H0.8C: the key guardian of the lubricating oil station in the power plant

oil filter DQ60FW25H0.8C: the key guardian of the lubricating oil station in the power plant

In the huge operating system of the power plant, the lubricating oil station is like the “nourishing source” of the equipment, providing the necessary lubrication guarantee for various large-scale mechanical equipment to ensure their smooth and efficient operation. The oil filter DQ60FW25H0.8C is an indispensable key component in the lubricating oil station, shouldering the important task of purifying lubricating oil and protecting the health of equipment.

oil filter DQ60FW25H0.8C (4)

Excellent filtering performance

The oil filter DQ60FW25H0.8C has an extremely excellent filtering accuracy, which can usually reach 1-100 microns, and some products can even be accurate to 1-10 microns. This means that it can effectively intercept more than 99% of fine particles in the lubricating oil, including metal debris, dust impurities, sludge and other mechanical pollutants. Under the complex and harsh working conditions of the power plant, the equipment operates uninterruptedly for a long time, and the friction between mechanical parts will inevitably produce metal wear particles, and dust in the air may also be mixed into the lubricating oil. If these impurities flow freely in the lubricating oil, they will be like “tiny destroyers”, causing serious wear and scratches on key components such as bearings, gears, and oil pumps, greatly reducing the service life of the equipment, increasing the probability of equipment failure, and thus affecting the overall production efficiency of the power plant. With its excellent filtering ability, the oil filter DQ60FW25H0.8C can effectively purify the lubricating oil, ensuring that the oil entering the equipment is always highly clean, laying a solid foundation for the stable operation of the equipment.

oil filter DQ60FW25H0.8C (3)

High-quality structure and material

1. Filter layer material: The filter layer of the oil filter DQ60FW25H0.8C is made of advanced glass fiber material, which is the core guarantee of its powerful filtering performance. Glass fiber has many significant advantages. First, it has a strong dirt holding capacity and can accommodate a large amount of impurities, thereby reducing the frequency of filter element replacement and reducing maintenance costs. Secondly, glass fiber has excellent chemical stability and can withstand various additives in lubricating oil and possible corrosive substances, ensuring that the filtering performance of the filter element will not decrease due to chemical erosion during long-term use. In addition, the glass fiber material can provide a larger oil flow area while ensuring the filtering accuracy, greatly reducing the resistance of the oil when passing through, ensuring that the lubricating oil can circulate smoothly in the system, reducing energy loss, and improving the operating efficiency of the entire lubricating oil station.

2. Skeleton material: The skeleton of the oil filter DQ60FW25H0.8C is made of high-strength carbon steel or stainless steel. Carbon steel has high strength and good deformation resistance, while stainless steel has high strength and excellent corrosion resistance. When the lubricating oil system is running, the oil will exert a certain pressure on the filter element, especially when the high-pressure oil pump is working, the pressure is more significant. The carbon steel or stainless steel skeleton can withstand this pressure and prevent the filter element from deformation and rupture under high pressure, thereby ensuring the normal operation of the filter element and maintaining a stable filtering effect.

3. Sealing material: The sealing part of the filter element is made of high-performance rubber materials, such as fluororubber or nitrile rubber. These rubber materials have good oil resistance and sealing properties, and can fit tightly to the connection between the filter element and the filter to effectively prevent oil leakage. Even when the lubricating oil station is in operation for a long time and the temperature and pressure fluctuate, the sealing rubber can still maintain good performance, ensuring that the filtering effect is not affected, and preventing impurities from entering the system due to oil leakage, causing damage to the equipment.

 

Working parameters adapted to various working conditions

1. Working temperature: In terms of working temperature, the oil filter DQ60FW25H0.8C shows excellent adaptability and can operate stably in a wide temperature range of -20℃ to 130℃. The equipment operating environment of the power plant is complex and changeable, and the temperature of the lubricating oil will fluctuate greatly with the load, operating time and ambient temperature of the equipment. In the cold winter, the lubricating oil temperature may be low when the equipment is started; in the hot summer, when the equipment is running at full load, the lubricating oil temperature will rise sharply. Regardless of the extreme temperature conditions, the filter element can always maintain good filtering performance, and its structural stability and filtering effect will not be affected by temperature changes, providing continuous and reliable protection for the purification of the lubricating oil.

2. Working pressure: The oil filter DQ60FW25H0.8C can withstand high working pressure, and the general maximum working pressure difference can reach 0.4MPa. This enables it to meet the pressure requirements of the lubricating oil system of the power plant under different working conditions. Whether it is the high-pressure oil output by the high-pressure oil pump or when the system pressure fluctuates, the filter element can stably filter the oil. Even when the system pressure rises instantly, the filter element can withstand the pressure shock with its sturdy structure and high-quality materials, ensure the stable transmission of the system pressure, ensure the normal operation of the equipment, and prevent the filter element from being damaged or the filtering effect from failing due to abnormal pressure.

oil filter DQ60FW25H0.8C (1)

Convenient maintenance and reliable early warning

1. Convenience of maintenance: The oil filter DQ60FW25H0.8C is designed with full consideration of the convenience of maintenance. Its structural design is reasonable, and the installation and disassembly process is simple. Maintenance personnel can quickly replace the filter element without complex tools and professional skills. This greatly shortens the downtime maintenance time of the equipment, reduces the impact of downtime on production, and improves the production efficiency of the power plant. At the same time, the standardized design of the filter element makes it compatible with various types of filters, which is convenient for users to replace and use on different equipment, reducing maintenance costs and management difficulties.

2. Early warning and safety guarantee: Under normal circumstances, the filter element will be equipped with an advanced filter element pollution indicator. When the filter element is gradually blocked by pollutants and the oil inlet pressure reaches 0.35MPa, the indicator will send a signal in time to remind the staff that the filter element needs to be replaced or maintained. This early warning function allows the staff to prepare in advance and arrange the maintenance time reasonably to avoid the normal operation of the system due to excessive blockage of the filter element. In addition, a bypass valve is also provided at the bottom of the filter element. When the filter element is seriously blocked and the indicator sends a signal but cannot be shut down immediately for special reasons, the bypass valve will automatically open (the opening pressure is generally 0.4MPa) to ensure that the lubricating oil system can continue to operate, avoid system oil shortage due to filter element blockage, and cause serious damage to the equipment, providing double protection for the safe production of the power plant.

The oil filter DQ60FW25H0.8C has become a vital component of the lubricating oil station of the power plant with its excellent filtering performance, high-quality structural materials, wide adaptability to working parameters, convenient maintenance and reliable early warning functions. It is like a loyal guard, always protecting the cleanliness and purity of the lubricating oil, safeguarding the efficient, stable and safe operation of various equipment in the power plant, and playing an irreplaceable role in ensuring the continuous and stable power supply of the power plant.

 

By the way, we have been supplying spare parts for power plants around the world for 20 years, and we have rich experience and hope to be of service to you. Looking forward to hearing from you. My contact information is as follows:

Tel: +86 838 2226655

Mobile/Wechat: +86 13547040088

QQ: 2850186866

Email: sales2@yoyik.com

 


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  • Post time: Feb-28-2025