In the field of industrial equipment, the stable operation of high-pressure oil systems is the core element to ensure production efficiency and safety. As a key filtering component in the system, the performance of the filter element directly affects the cleanliness of the oil, the life of the equipment and the reliability of the system. With its technological breakthrough, the stability of the oil filter element FS4-07524-030 in the high-pressure oil system has gradually become the focus of industry attention. Below we will introduce the performance of this replacement filter element under high-pressure environment.

1. Harsh environment of high-pressure oil system and filter element stability challenges

High-pressure oil systems usually face multiple challenges such as high oil flow rate, frequent pressure fluctuations, and drastic temperature changes. In this environment, the stability of the filter element must meet the following core requirements:

• Structural integrity: The filter material must withstand long-term high-pressure impact without deformation or rupture;
• Filtration accuracy consistency: Maintain stable filtration efficiency during pressure fluctuations;
• Seal reliability: The end cover and housing sealing structure must resist the penetration of high-pressure oil;
• Pollution resistance: Deal with the erosion of impurities such as metal particles and water in the oil.

FS4-07524-030 filter element adopts multi-layer composite filter material, precision stamping end cap and special sealing design, and has been comprehensively optimized from the dimensions of material selection, structural design, manufacturing process, etc.

2. Improved stability of filter element FS4-07524-030

1. Breakthrough in filter material technology

The oil filter element FS4-07524-030 adopts a composite structure of nanofiber and metal mesh, taking into account high precision and high strength. By optimizing the composite ratio of glass fiber and resin, the filter material can still maintain a stable porosity under high pressure, avoiding the decrease in filtration accuracy caused by pressure shock. In addition, the application of surface coating technology further enhances the anti-pollution ability of the filter material and extends its service life.

2. Optimization of structural design

Pressure fluctuations in high-pressure oil systems can easily cause structural fatigue in the filter element. The skeleton support design of the FS4-07524-030 filter element is special, and a honeycomb reinforcement rib structure is added inside the filter element. This design not only improves the overall compressive strength, but also reduces the risk of local deformation by dispersing stress.

3. Improvement of sealing and end cap process

Seal failure is the main cause of leakage in high-pressure oil systems. The replacement filter element FS4-07524-030 adopts double-pass O-ring sealing and metal end cap laser welding process. Compared with the traditional adhesive process, the pressure resistance of the sealing surface is improved by about 40%.

3. Stability performance in actual applications

In the verification of multiple industrial scenarios, the filter element FS4-07524-030 has demonstrated excellent product stability:

Mining machinery field: After a large hydraulic breaker adopts this replacement filter element, the filter element replacement cycle is extended by half under high-pressure conditions with frequent start and stop, further reducing maintenance costs.

Injection molding equipment: In an environment where the oil temperature fluctuates up to ±15℃, the filtration efficiency fluctuation range of the domestic filter element is controlled within ±3%, and the stability is further improved.

Wind power hydraulic system: After 2 years of follow-up testing, the sealing integrity rate of the filter element at low temperature has increased significantly.

It is worth noting that the replacement filter element FS4-07524-030 has obvious advantages in cost control. Under the condition of equivalent comprehensive service life, its unit price is 2-3 times lower than similar products.

The stability requirement of high-pressure oil system is essentially a test of the “balancing ability” of filter element technology – how to find the optimal solution between filtration accuracy, structural strength and cost control. The replacement filter element FS4-07524-030 is gradually transitioning from “usable” to “reliable”.

When looking for high-quality, reliable oil filters, YOYIK is undoubtedly a choice worth considering. The company specializes in providing a variety of power equipment including steam turbine accessories, and has won wide acclaim for its high-quality products and services. For more information or inquiries, please contact the customer service below:
E-mail: sales@yoyik.com
Tel: +86-838-2226655
Whatsapp: +86-13618105229

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